I guess I should preface this with the fact that I’m definitely a beginner when it comes to electronics and circuit design/debugging. Thanks for the help!
I recently developed a circuit board for use with my Raspberry Pi 3 A+. The purpose of the board is to accept various inputs, but also toggle some relays (two solid state, and two regular). My current issue is that I can’t seem to turn relays C and D on. I’d hoping someone could help me find out where I went wrong.
This is what I know so far:
- All the outputs on the pi are working properly (I can see ~3.3v at R2 – R5 when I toggle the respective pins on).
- All channels of the optocoupler are working properly (I can see ~5v at R6 – R9 when I toggle the respective pins on).
- I’m unsure of exactly how to tell if a transistor is doing it’s job with a multimeter, but if I plug a resistor and led into J8 or J9 I can verify those channels are working as the led lights up when I toggle the respective pin on.
- I can say it’s not the protection diode installed wrong, as removing it had no effect.
- If I run a wire from GND to pin 2 of either of the relays, they click.
My best guess right now is that I chose the values for R6 – R9 incorrectly for the application. When picking the values for R2 – R5, I had a good reason (I chose a value that would ensure that even if all 4 channels of the optocoupler were on at once, I would exceed the RPi’s 50ma limit on the 3.3v rail). However, when designing the circuit, I couldn’t find any rationale as to why one would choose a resistor value to go in front of the base of a transistor. I also got extremely confused trying to decypher the datasheet for the MMBT3904. In the end, I just recycled a resistor value I was already using in the circuit.
- how are the grounds connected? – jsotola 3 hours ago
- On my PCB, I filled all the area between the traces with a common ground plane. Everything marked GND is connected directly to that. – Toms Jensen 3 hours ago
- Test if the relay portion is actually working (irrespective of your control circuit): take a short wire from ground and touch it to pin 2 of the relay. You should hear it click. – td127 2 hours ago
- Clicking confirmed. – Toms Jensen 2 hours ago
- the relay power grounds are not separate from the RPi ground? … what’s the point of using opto-couplers then? – jsotola 2 hours ago
- That was previously brought to my attention. I decided to keep the optocoupler to distance potentially noisy circuitry (120v AC) as much as I could from the digital portion. To be honest though, I’m unsure if that is grounded in reality or wishful thinking. – Toms Jensen 2 hours ago
- @Toms Jensen, you design looks nice. I am writing up the draft version of my answer. It would be nice if you can make comments or counter suggestions as I go along. Have a nice project. Cheers. – tlfong01 46 mins ago
- You get a click, good – your relay is fine. So now, when you turn assert your on condition the transistor should be saturated and its collector voltage something like 0.3V. Do you see that? – td127 38 mins ago
How come my relays C and D do not turn on?
I read your design and found everything looking good. I will later look at the datasheets you referred and see if there are other complications.
But first thing first, I would suggest a couple troubleshooting tricks as summarized below.
Part A – Troubleshooting suggestions
A.1 Preparation for offline testing.
(a) Remove the 120VAC 1.5A load and put it aside. The reason is that when the relay switch is on, you should hear a click sound, and another click sound when switch is off.
In other words, there is no need to use the high voltage, heavy current load, especially if it is a big motor which generates EMI spikes and noises. If you like, you can use a LED in series with a 1k as the load and status indicator.
(b) Have you multi-meter ready to measure voltage in a range less than 5V.
(c) It would be nice if you have a NE555 timer module and set it to very roughly to 5Hz (Note 1) , 50% duty cycle to be used as input signal at T1. But this is not at all necessary. You can just use a jumper wire and by hand connect T1 to 0V (Ground) and 3V.
Note 1 – relay switch max frequency is roughly 10Hz, ie, it cannot toggle more than 10 times a second.
/ to continue, …
/ to continue, …
Appendix A – Relay, Optocoupler Sample Specifications
Appendix C – Sample Optocoupler High Level Triggerable Relay Module
What is the resistance of the coil on the relay? if it’s low, your connecting +5v to ground thru the 3904 transistor. What does the +5v do when the relay is enabled?shareedit follow flag answered 2 hours agouser2625671 New contributor
- According to the datasheet it looks like the resistance of the coil is 70 ohms. – Toms Jensen 2 hours ago
- I also don’t think I understand the second part of your question… – Toms Jensen 2 hours ago